Steel cord conveyor belts
Steel cord conveyor belts for general use convey loose and lump materials on heavy-duty conveyors over long distances and under difficult conditions. These are used in all fields conveying line, such as mine industry, metallurgy, electricity, wharf and building materials, for piece materials, drop materials and powder materials, in the temperature range -30 °C … +60 °C.
The carcass consists of high-strength steel cords placed in one plane. The rubber covers –according to DIN 22 131 (X, Y, Z, W grade) or to ISO 15236-2 : 2004 by request of customer.
Steel cord conveyor belts characteristics according to DIN 22131/1-88
Characteristics | Resistance class | ||||||||
ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST4000 | ||
Breaking force of conveyor belt, N/mm width, min. | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 4000 | |
Cord diameter, mm, | 3,85 ±0,2 | 3,85 ±0,2 | 4,50 ±0.2 | 5,85 ±0,3 | 5,85 ±0,3 | 7,00 ±0,3 | 8,00 ±0,3 | 9,00 ±0,3 | |
Cord spacing, mm | 15 ±1.5 | 12 ±1.5 | 14 ±1.5 | 15 ±1.5 | 12 ±1.5 | 15 ±1.5 | 15 ±1.5 | 15 | |
Thickness of rubber covers, mm, min *) | 4 | 4 | 4 | 4 | 4 | 5 | 5.5 | 6.5 | |
Belt thickness **) | Thickness, mm | Request of the client | |||||||
Deviation from thickness | +10 % -0.5 | ||||||||
Length, m | Request of the client | ||||||||
Edges rubber width, mm, min. | 15 | ||||||||
Breaking force of cord, kN, min. | 13.2 | 13.2 | 19.2 | 26.4 | 26.4 | 41.2 | 52.0 | 66.0 | |
Adhesion rubber/cord, N/mm, min | 70 | 70 | 85 | 85 | 85 | 100 | 110 | 120 | |
Width, mm | Number of cords | ||||||||
Width | Deviation from width | ||||||||
650 | ± 7 | 42 | 51 | 44 | 40 | 51 | 40 | 40 | 40 |
800 | ± 8 | 52 | 64 | 55 | 50 | 64 | 50 | 50 | 50 |
1000 | ± 10 | 65 | 81 | 69 | 64 | 81 | 64 | 64 | 64 |
1200 | ± 10 | 78 | 97 | 84 | 77 | 97 | 77 | 77 | 77 |
1400 | ± 12 | 90 | 114 | 98 | 90 | 114 | 90 | 90 | 90 |
1600 | ± 12 | 104 | 131 | 112 | 104 | 131 | 104 | 104 | 104 |
1800 | ± 14 | 117 | 147 | 127 | 117 | 147 | 117 | 117 | 117 |
2000 | ± 14 | 130 | 164 | 141 | 130 | 164 | 130 | 130 | 130 |
Cord corrosion protection | Zinc or Brass | ||||||||
*) Thickness of rubber covers is specified to order of customer. **) Belt thickness is given from addition of cord diameter and thickness of rubber covers. |
Cover grade | Tensile strength, min., (daN/cm2) | Elongation at break, min., (%) | Abrasion loss, max., (mm³) | Use | ||
Group | Type | Standard | ||||
1. | W | DIN 22131-88 | 180 | 400 | 90 | These cover rubber grades have characteristics to provide a very high abrasion and cut-and-gouge resistance as well as weather resistance |
2. | X | DIN 22131-88 | 250 | 450 | 120 | |
3. | Y | DIN 22131-88 | 200 | 400 | 150 | The cover rubber grades are widely used for general conveyor belts and superior resistance to abrasion, weather, and cutting. |
4. | K * | DIN 22131-88 | 200 | 400 | 200 | Flame resistant steel cord conveyor belts are specially designed to convey loose and bulk materials in explosion-hazardous locations; these are used for aboveground mining applications that require fire resistance |
*) For heavy inflammable conveyor belts according to DIN 22103 ( ISO 340 equivalent) with antistatic covers according to DIN 22104 ( ISO 284).